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Food and Beverage Industry Overview: Why Bearing Materials Matter

The food and beverage industry is one of the most important industries in the United States. It is responsible for providing over 300,000 jobs to people all across America. The industry has been around for centuries, but it has seen a major increase
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Food and beverage industry

Bearings for the Meals and Beverage Trade

Bearings (together with associated parts like bushings and put on pads) are important parts inside meals trade gear. They’re an excellent instance of a vital part that should fastidiously tackle every of the ache factors listed above whereas serving to gear function as successfully as attainable.

TriStar Plastics - Bearings for food applicationsConventional metallic bearings must be repeatedly lubricated with grease. This lubricant presents each an everyday upkeep demand, a magnet for particulate matter, and a persistent threat for contamination. In the meantime, the mistaken plastics can deteriorate shortly within the face of caustic cleansing brokers.

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TriStar has had in depth success utilizing our superior supplies to deal with all of those points. Our self-lubricating design places an finish to messy grease. And, we provide all kinds of supplies which might be succesful at a spread of working temperatures.

TriStar supplies used within the Meals and Beverage Trade embody Rulon, CJ, Ultracomp, and Ertalyte. For a broader overview of bearings, how they fail, and why choosing the right materials issues, please see our Bearings 101 web page right here.

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Beneath, we spotlight a number of the purposeful benefits which have made these supplies so helpful to meals processing and packaging firms (TriStar works with each meals producers and gear OEMs to seek out issues for our choices to resolve).

Meals Processing Tools

This trade makes use of an enormous number of specialised gear to show uncooked meals into meals merchandise at scale. As a result of there are such a lot of various kinds of meals processing, the machines concerned can place very totally different operational stresses on bearings and comparable parts.

A few of these machines are run nearly 24/7: that’s the one solution to maximize manufacturing on this high-volume trade. This implies stoppages for upkeep, crucial failures, and contamination issues all characterize critical threats to environment friendly manufacturing to fulfill all orders in time.

On this context, it’s essential to fastidiously match part supplies to their potential setting: we offer a number of examples beneath. For a deeper take a look at bearings for meals processing gear, you possibly can obtain our white paper right here.

Meals Processing Tools Examples: Bearing Options

  • Composite bearings for food mixersQuick freeze techniques shortly take meals merchandise from room temperature to -112°F by way of a conveyorized tunnel. The bearings inside the tunnel can’t be accessed for lubrication. These bearings act because the belt curler helps because the meals strikes by the tunnel. Rulon 641, a self-lubricating bearing materials, gives a strong resolution. Rulon is FDA cleared, appropriate with all cleansing options, and doesn’t must be lubricated.
  • Meals mixers make the most of totally different polymers relying on the media being blended. TriStar’s polymers provide glorious resistance to long run abrasion results. For shaft regular bearings in dry, abrasive meals, particular polyolefins can be utilized in 40 to 180°F functions. In scorching meals or beverage mixers above 300°F, Rulon bearings can be utilized. Mixers additionally use polymer mixing paddles that run in opposition to the wall of the stainless tanks with out abrasive put on. In a single case, Rulon 641 changed virgin PTFE in a hummus mixer and elevated service life 200X
  • Ovens are an enormous a part of many types of conveyorized baking, making merchandise like tortillas, pizza crust, cookies, and bread. All of those ovens use bearings inside the oven tunnel to help the conveyor belt. These belts are historically constituted of both stainless mesh or coated fiberglass. Rulon 641, totally FDA cleared, is able to 350°F and extra in steady service. Crucially this materials retains dimensional stability over an extended service lifetime of maintenance-free operation.

Meals Packaging Tools

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Plastic bearings for food packaging applicationsMeals packaging ranges from egg cartons to frozen meals containers. Packaging encloses meals to guard it from tampering or contamination from organic, chemical, or bodily sources.

Innovation continues in packing applied sciences. Some latest examples embody water-soluble packaging for liquids (like detergent “pods”), clay-based nanotechnology for quick degrading movie packaging for meals, edible packaging, and antimicrobial packaging.

Tools performs a key position in getting meals inside its packaging at excessive manufacturing volumes. And it wants to take action cleanly and pursuant to regulatory necessities, identical to the meals manufacturing gear itself.

For a deeper take a look at bearings for meals packaging gear, you possibly can obtain our whitepaper right here.

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Meals Packaging Tools Examples

  • Can Manufacturing Tools: from physique makers and interior designers to lid makers and neckers, these advanced machines have dozens of bearing areas that require high-performance supplies. These functions historically used bronze and nylon supplies that required frequent re-lubrication. Rulon LR has efficiently been used to accommodate excessive speeds and keep lengthy service life on this 24/7 manufacturing line.
  • Versatile Packaging Line Tools: these machines can deal with 60,000 packages per hour and require dependable 24/7 efficiency for optimum volumes. Bearings, information strips, bushings for choose and place robots, and conveyor bearings are all functions the place TriStar’s supplies can substitute lubricated bearing supplies.

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